WELCOME TO FITTER E-NOTES:

LESSON PLAN FOR TRADE THEORY :-

1.TRADE INTRODUCTION:BASIC INTRODUCTION.

2.TRADE INTRODUCTION:PREFACE OF TRADE TOPICS.

3.GENERAL SAFETY:All necessary guidance to be provided to the new comers to become familiar with the working of Industrial TrainingImportance of safety and general precautions observed in the in the industry/shop Introduction of First aid.

4.DIFFERENT TYPES OF SAFETY:Occupational Safety & Health: Health, Safety and Environment guidelines, different types of safety like workshop safety, personal safety and tools and equipment safety.

5.DIFFERENT TYPES OF SAFETY:Fire safety and fire extinguisher.

6.LINEAR MEASURING INSTRUMENTS:Linear measurements- its units.

7.LINEAR MEASURING INSTRUMENTS:Dividers and its types.

8.LINEAR MEASURING INSTRUMENTS:Caliper and its types.

9.VICE AND ITS TYPES:Vice and its types with application.

10.VICE AND ITS TYPES:Vice and its types with application.

11.TYPES OF HACKSAW AND ITS APPLICATION:Hacksaw and its types with application.

12.FILE:File and its types with application.

13.MEASURING INSTRUMENT:Angular Measurements.

14.MARKING TOOL:Marking off and layout tools.

15.MARKING TOOL:Divider and its types with application.

16.MARKING TOOL:Caliper and its types with application.

17.MARKING TOOL:Punch and its types with application.

18.MARKING TOOL:Try square.

19.MARKING TOOL:Depth gauge.

20.MARKING TOOL:Protractor description, uses and cares.

21.MARKING TOOL:Calipers- types, material, constructional details, uses.

22.MARKING TOOL:chisels- materials, types.

23.MARKING TOOL:marking media,marking blue, Prussian blue, red lead, chalk and their special application, description.

24.MARKING TOOL:Use, care and maintenance of scribing block.

25.MARKING TOOL:Surface plate and auxiliary marking equipment.

26.MARKING TOOL:V block.

27.MARKING TOOL:Angle plates.

28.PROPERTIES OF ENGINEERING MATERIALS:Properties of engineering metal.

29. PROPERTIES OF ENGINEERING MATERIALS:Classification of Properties of engineering metal.

30.PROPERTIES OF ENGINEERING MATERIALS:Physical properties.

31.PROPERTIES OF ENGINEERING MATERIALS:Mechanical Properties.

32.POWER SAW:Power Saw, band saw, Circular saw machines used for metal cutting.

33.MICROMETER:Micrometer and its types.

34.MICROMETER:OUTSIDE MICROMETER.

35.MICROMETER:INSIDE MICROMETER.

36.MICROMETER:Depth gauge.

37.MICROMETER:Digital micrometer.

38.Vernier calipers:Vernier calipers.

39.Vernier bevel protractor:Vernier bevel protractor.

40.Digital vernier caliper:Digital vernier caliper.

41.Drill:Drilling processes.

42.Drill:Types of drill machines.

43.Sheet Metal:Safety precautions to be observed in a sheet metal workshop.

44.Sheet Metal:various types of metal sheets.

45.Sheet Metal:Measuring and Marking tool for sheet metal.

46.Sheet Metal:Hammer and its types.

47.Sheet Metal:Snip and Trammel.

48.Sheet Metal:Types of Stakes.

49.Sheet Metal:Various types of metal joints, their selection and application.

50.Soldering:Soldering.

51.Soldering:Solder and its types.

52.Soldering:Soldering process.

53.Brazing:Brazing.

54.Brazing:Brazing method.

55.Rivet:Rivet and its types with application.

56.Rivet:Types of rivetting.

57.Rivet:Rivetting tools.

58.WELDING:Introduction to safety equipment and their uses.

59.WELDING:Welding hand tools.

60.WELDING:Types of Welded Joints.

61.WELDING:Flux and its application.

62.ARC WELDING:Arc Welding and its types.

63.ARC WELDING:Basic Introduction of arc welding.

64.ARC WELDING:Working principle of SMAW.

65.ARC WELDING:SMAW Equipments.

66.ARC WELDING:SMAW ELECTRODES.

67.ARC WELDING:Application of SMAW.

68.ARC WELDING:Application of Arc welding.

69.GAS WELDING:Gas Welding and its types.

70.GAS WELDING:Basic Introduction of Gas Welding.

71.GAS WELDING:Gas Welding Equipments.

72.GAS WELDING:Types of Flames with their application.

73.GAS CUTTING:Oxy-Acetylene Gas Cutting and its application.

74.GAS CUTTING:Principle and Cutting Method.

75.GAS CUTTING:Equipments for Oxygen acetylene cutting.

76.Drill:Drill- material, types, (Taper shank, straight shank) parts and sizes.

77.Drill:Drill angle-cutting angle for different materials, cutting speed feed. R.P.M. for different materials..

78.Drill:Drill holding devices- material, construction and their uses.

79.Counter sink, counter bore and spot facing:Counter sink, counter bore and spot facing-tools and nomenclature.

80.REAMER AND RIMMING:Reamer- material, types (Hand and machine reamer), kinds, parts and their uses.

81.REAMER AND RIMMING:Reamer- material, types (Hand and machine reamer), kinds, parts and their uses.

82.Screw threads:Screw threads: terminology, parts, types and their uses.

83.Tap and Die:Tap wrench: material, parts, types (solid &adjustable types) and their uses.

84.Tap and Die:Dies: British standard, metric and BIS standard, material, parts, types, Method of using dies. Die stock: material, parts and uses.

85.Drill troubles:Drill troubles: causes and remedy. Equality of lips, correct clearance, dead centre, length of lips.

86.Grinding:Grinding wheel: Abrasive,grade structures, bond, specification, use, mounting and dressing.

87.Grinding:Selection of grinding wheels. Bench grinder parts and use.

88.Grinding:TYPES OF GRINDING MACHINE.

89.Gauge:Radius/fillet gauge, feeler gauge, hole gauge, and their uses, care and maintenance.

90.Material:Pig Iron: types of pig Iron, properties and uses.

91.Material:Cast Iron: types, properties and uses.

92.Limit , Fit & Tolerance:Interchange ability: Necessity in Engg, field definition.

93.Limit , Fit & Tolerance:types of limit, terminology of limits and fits-basic size, actual size, deviation, high and low limit, zero line.

94.Limit , Fit & Tolerance:tolerance zone Different standard systems of fits and limits. British standard system, BIS system.

95.VERNIER CALIPER:Vernier height gauge: material construction, parts, graduations (English & Metric) uses, care .

96.Material:Ferrous metals.

97.Material:Non-ferrous metals (copper, aluminium, tin, lead, zinc) properties and uses.

98.scraper:Simple scraper- circular, flat, half round, triangular and hook scraper and their uses. Blue matching of scraped surfaces.

99.Vernier micrometer:Vernier micrometer, material, parts, graduation, use, care and maintenance. Calibration of measuring instruments.

100.Screw thread micrometer:Screw thread micrometer: Construction, graduation and use.

101.Dial test indicator:Dial test indicator, construction, parts, material, graduation, Method of use, care and maintenance.

101.Lathe:Safely precautions to be observed while working on a lathe, Lathe specifications, and constructional features.

102.Lathe:Lathe main parts descriptions- bed, head stock, carriage, tail stock.

103.Lathe:feeding mechanisms.

104.Lathe:Holding of job between centers, works with catch plate, dog, simple description of a facing and roughing tool and their applications.

105.Lathe:Lathe cutting tools- Nomenclature of single point & multipoint cutting tools.

106.Lathe:Tool selection based on different requirements and necessity of correct grinding, solid and tipped, throw away type tools.

107.Lathe:Chucks and chucking the independent four-jaw chuck. Reversible features of jaws, the back plate.

108.Lathe:General turning operations- parallel or straight, turning. Stepped turning, grooving.

109.Lathe:Taper Ð definition, use and method of expressing tapers.

110.Screw thread:Screw thread definition Ð uses and application. Square, worm, buttress, acme.

111.Maintenance:Maintenance -Total productive maintenance -Autonomous maintenance -Routine maintenance.

112.Maintenance:machine manuals Preventive maintenance-objective and function of Preventive maintenance, section inspection.

113.Maintenance:use of handbooks and reference.

114.Assembling techniques:Assembling techniques such as aligning, bending, fixing.

115.Assembling techniques:mechanical jointing, threaded jointing, sealing, and torquing.

116.Assembling techniques:Dowel pins: material, construction, types, accuracy and uses.

LESSON PLAN OF WORKSHOP CALCULATION & SCIENCE 1ST YEAR :-

1.Unit, Fractions:Classification of Unit System.

2.Unit, Fractions:Fundamental and Derived Units F.P.S, C.G.S, M.K.S and SI Units.

3.Unit, Fractions:Measurement Units and Conversion.

4.Unit, Fractions:Factors, HCF, LCM and Problems.

5.Unit, Fractions:Fractions – Addition, Subtraction, Multiplication and Division.

6.Unit, Fractions:Decimal Fractions – – Addition, Subtraction, Multiplication and Division.

7.Unit, Fractions:Solving Problems by using calculator.

8.Square Root: Ratio and Proportions, Percentage:Square and Square Root.

9.Square Root: Ratio and Proportions, Percentage:Simple problems using calculator.

10.Square Root: Ratio and Proportions, Percentage:Application of Pythagoras Theorem and related problems.

11.Square Root: Ratio and Proportions, Percentage:Ratio and Proportions.

12.Square Root: Ratio and Proportions, Percentage:Direct and Indirect proportion.

13.Square Root: Ratio and Proportions, Percentage:Percentage.

14.Square Root: Ratio and Proportions, Percentage:Changing percentage to decimal.

15.Material Science:Types of metals.

16.Material Science:Physical and Mechanical Properties of metals.

17.Material Science:Types of ferrous and non-ferrous metals.

18.Material Science:Introduction of iron and cast iron.

19.Material Science:Difference between iron and steel, alloy steel and carbon steel.

20.Material Science:Properties and uses of rubber, timber and insulating materials.

21.Mass, Weight, Volume, and Density:Mass, volume, density, weight & specific gravity.

22.Mass, Weight, Volume, and Density:Related problems for mass, volume, density, weight & specific gravity.

23.Speed and Velocity, Work Power and Energy:Rest, motion, speed, velocity.

24.Speed and Velocity, Work Power and Energy:difference between speed and velocity.

25.Speed and Velocity, Work Power and Energy:acceleration and retardation.

26.Speed and Velocity, Work Power and Energy:Related problems on speed and velocity.

27.Speed and Velocity, Work Power and Energy:Potential energy, Kinetic Energy.

28.Speed and Velocity, Work Power and Energy:Potential energy, Kinetic Energy and related problems with related problems.

29.Speed and Velocity, Work Power and Energy:Work, power, energy, HP, IHP, BHP and efficiency.

30.Heat &Temperature and Pressure:Concept of heat and temperature, effects of heat, difference between heat and temperature.

31.Heat &Temperature and Pressure:Scales of temperature, Celsius, Farenhieght,Kelvin and Conversion between scales of temperature.

32.Heat &Temperature and Pressure:Temperature measuring instruments, types of thermometer, pyrometer.

33.Heat &Temperature and Pressure:Transmission of heat – Conduction, convection and radiation.

34.Heat &Temperature and Pressure:Co-efficient of linear expansion and related problems with assignments.

35.Heat &Temperature and Pressure:Problem of Heat loss and heat gain with assignments.

36.Heat &Temperature and Pressure:Thermal conductivity and insulators.

37.Heat &Temperature and Pressure:Boiling point and melting point of different metals and Nonmetals.

38.Heat &Temperature and Pressure:Concept of pressure and its units in different system.

39.Basic Electricity:Introduction and uses of electricity, molecule, atom, how electricity is produced.

40.Basic Electricity:electric current AC, DC and their comparison, voltage , resistance and their units.

41.Basic Electricity:Conductor, Insulator, types of connections- Series and Parallel.

42.Basic Electricity:Ohm’s Law, relation between VIR & related problems.

43.Basic Electricity:Electrical power, energy and their units, calculation with assignments.

44.Basic Electricity:Magnetic induction, self and mutual inductance and EMF generation.

45.Basic Electricity:Electrical Power, HP, Energy and units of electrical energy.

46.Mensuration:Area and perimeter of square, rectangle and parallelogram.

47.Mensuration:Area an Perimeter of Triangle.

48.Mensuration:Area and Perimeter of Circle, Semi-circle , circular ring, sector of circle, hexagon and ellipse.

49.Mensuration:surface area and volume of solids- cube, cuboids, cylinder, sphere and hollow cylinder.

50.Mensuration:Finding lateral surface area , total surface area and capacity in liters of hexagonal, conical and cylindrical shaped vessels.

51.Levers and Simple Machines:Simple machines, Effort and load, mechanical advantage, velocity ratio.

52.Levers and Simple Machines:efficiency of machine, relation between efficiency, velocity ratio and mechanical advantage.

53.Levers and Simple Machines:relation between efficiency, velocity ratio and mechanical advantage.

54.Levers and Simple Machines:Lever and its types.

55.Trigonometry:Measurement of Angle, Trigonometrical Ratios, Trigonometric Table.

56.Trigonometry:Trigonometry-Application in calculating height and distance (Simple Applications).

EMPLOYABILITY SKILL 1ST YEAR :-

1.Behavioural Skills:Expectation Setting.

2.Behavioural Skills:Personal Strength Analysis/Strength Blindness.

3.Behavioural Skills:Display Professionalism at the institute and work place.

4.Behavioural Skills:Increased social initiations relationships and networks Acceptance of peers from different cultures and social groups and work with them.

5.Behavioural Skills: collaboration with team to prioritize the common goal and compromise individual priorities.

6.Behavioural Skills:Characteristic of a responsible citizen- Display the same by respecting self, others, environment, care for duty and value for time.

7.Behavioural Skills:Adopting best practices and aspire to follow success stories of individual for personal development.

8.English Literacy:Functional English.

9.English Literacy:Importance of Learning English Different Naming words, Words used for replacing names, Action words, Describing people, place and their use.

10.English Literacy:Simple present, past; present, past progressive Construction of simple sentences – Kinds of sentences.

11.English Literacy:Introduction to punctuation – Comma, Full stop, Question mark. Singular plural Change of tense.

12.English Literacy:Usage of appropriate words to express themselves Greetings & Self Introduction Asking &responding to questions Sharing information with others Formal & Informal communication.

13.English Literacy:Speak and provide information about workplace Discussions on current happenings.

14.English Literacy:Reading simple sentences about: a) Self b) Work c) Environment.

15.English Literacy:Simple writing skills.

16.Communication Skills:Self- Introduction.

17.Communication Skills:Perception Management.

18.Communication Skills:a. Verbal Communication.

19.Communication Skills:b. Non-Verbal Communication.

20.Communication Skills:Campus to Work.

21.I.T. Literacy:Basics of Computers.

22.I.T. Literacy:Operating System.

23.I.T. Literacy:MS-Word , MS-Excel.

24.I.T. Literacy:Web browsers & Search Engines.

25.I.T. Literacy:Email,Mobile application.

26.Entrepreneurship Skills:Need of becoming entrepreneur.

27.Entrepreneurship Skills:Ways to become a good entrepreneur.

28.Entrepreneurship Skills:Enabling environment available to become an entrepreneur.

29.Entrepreneurship Skills:Different Govt. institutions/schemes promoting Entrepreneur viz., Gramin banks, PMMY-MUDRA loans, DIC, SIDA, SISI, NSIC, SIDO.

30.Entrepreneurship Skills:Ways to set up an enterprise and different aspects involved viz., legal compliances, Marketing aspect, Budgeting, etc.

31.Entrepreneurship Skills:Day to day monitoring mechanism for Maintaining an enterprise.

32.Entrepreneurship Skills:Different Government schemes supporting entrepreneurship.

33.Entrepreneurship Skills:Examples of successful and unsuccessful entrepreneurs.

34.Maintaining Efficiency:Factors affecting productivity,Improving Productivity.

35.Maintaining Efficiency:Personal finance literacy Planning, Saving, Tax, Govt.

36.Maintaining Efficiency:schemes for financial safety e.g. Pradhan Mantri Jeevan Jyoti Bima Yojana (PMJJBY), etc.

37.Occupational Safety, Health and Environment Education Duration:Safety and Health,Occupational Hazards.

38.Occupational Safety, Health and Environment Education Duration:Accident and Safety,First-aid ,Basic provisions on safety and Health.

39.Occupational Safety, Health and Environment Education Duration:Environmental Issues,Environmental ethics,Disaster Management.

40.Essential skills for success:Building basic skills to navigate life and career. Self-Awareness, articulating personal values, Value-based decision making, Dilemma situations.

41.Essential skills for success:Identify sources and types of stress (positive / negative stress), Managing stress (long-term / short-term), Handling rejection and building resilience, Identify day wasters.

42.Labour Welfare Legislation:Benefits guaranteed under various acts- Factories Act, Apprenticeship Act, Employees State Insurance Act (ESI).

43.Labour Welfare Legislation:Payment Wages Act, Employees Provident Fund Act, The Workmen’s compensation Act, POSH. Interpret applicable labour and industrial laws.

44.Quality Management:Quality Concept and Consciousness,Concept of QualityManagement (QMS) & PDCA ,Concept of ISO.

45.Preparation to the world of work:Career Plan,Basic Professional Skills.

46.Preparation to the world of work:Career Pathways,Search and apply for a job.

47.Customer Interaction / service:Greeting customers,Probing-understanding customer requirements.

48.Customer Interaction / service:Handling grievances,Relationship building with customers.

49.Customer Interaction / service:To identify the importance of probing.

50.Customer Interaction/service:Analyasis of whole topic.

ENGINEERING DRAWING 1ST YEAR :-

1.ngineering Drawing – Introduction:Introduction to Engineering Drawing and Drawing Instruments – • Conventions •.

2.Engineering Drawing – Introduction:Viewing of engineering drawing sheets. • Method of Folding of printed Drawing sheet as per BIS SP: 46-2003

3.Drawing Instrument:Drawing board, T-square, Drafter (Drafting M/c), Set squares, Protector, Drawing Instrument Box (Compass, Dividers, Scale, Diagonal Scales etc.), pencils of different grades, Drawing pins/ Clips.PART-01

4.Free hand drawing:Lines, polygons, ellipse etc.

5.Free hand drawing:Free hand drawing.

6.Free hand drawing:Transferring measurement from the given object to the free hand sketches.

7.Free hand drawing:Solid objects – Cube, Cuboids, Cone, Prism, Pyramid, Frustum of Cone with dimensions.

8.Free hand drawing:Free hand drawing of hand tools and measuring tools, simple fasteners (nuts, bolts, rivets etc.) trade related sketches.

9.Lines:Definition, types and applications in drawing as per BIS: 46- 2003.

10.Lines:Classification of lines (Hidden, centre, construction, extension, Dimension, Section).

11.Lines:Drawing lines of given length (Straight, curved).

12.Lines:Drawing of parallel lines, perpendicular line.

13.Lines:Methods of Division of line segment.

14.Drawing of Geometrical figures:Angle: Measurement and its types, method of bisecting.

15.Drawing of Geometrical figures:Triangle: different types.

16.Drawing of Geometrical figures:Rectangle, Square, Rhombus, Parallelogram.

17.Drawing of Geometrical figures:Circle and its elements.

18.Drawing of Geometrical figures:Different polygon and their values of included angles. Inscribed and circumscribed polygons.

19.Lettering & Numbering:Single Stroke, Double Stroke, Inclined.

20.Lettering & Numbering:Single Stroke, Double Stroke, Inclined.

21.Lettering & Numbering:Single Stroke, Double Stroke, Inclined.

22.Dimensioning and its Practice:Definition, types and methods of dimensioning (functional, non-functional and auxiliary).

23.Dimensioning and its Practice:Position of dimensioning (Unidirectional, Aligned).

24.Dimensioning and its Practice:Types of arrowhead.

25.Dimensioning and its Practice:Leader line with text.

26.Dimensioning and its Practice:Symbols preceding the value of dimension and dimensional tolerance.

27.Sizes and layout of drawing sheets:Selection of sizes.

28.Sizes and layout of drawing sheets:Title Block, its position and content.

29.Sizes and layout of drawing sheets:Item Reference on Drawing Sheet (Item list).

30.Method of presentation of Engg. Drawing:Pictorial View.

31.Method of presentation of Engg. Drawing:Orthographic View.

32.Method of presentation of Engg. Drawing:Isometric View.

33.Symbolic representation – different symbols used in the trades:Fastener (Rivets, Bolts and Nuts).

34.Symbolic representation – different symbols used in the trades:Bars and profile sections.

35.Symbolic representation – different symbols used in the trades:Weld, Brazed and soldered joints.

36.Symbolic representation – different symbols used in the trades:Electrical and electronics element.

37.Symbolic representation – different symbols used in the trades:Piping joints and fitting.

38.Projections:Concept of axes plane and quadrant.

39.Projections:Orthographic projections.

40.Projections:Method of first angle and third angle projections (definition and difference).

41.Projections:Symbol of 1st angle and 3rd angle projection in 3rd angle.

42.Orthographic projection from isometric projection:Orthographic projection from isometric projection.

43.Reading of fabrication drawing:Reading of fabrication drawing.